Six industries we know well enough to argue with.
Every plant is different — the regulatory pressure, the asset mix, the unit operations. Here's what we've built and where, and the use cases KMS solves out of the box.
Solid & liquid dose, API.
Validation-aware automation across granulation, blending, coating, FBD, compression and packaging. KMS sits over your DCS as a 21 CFR Part 11 historian + electronic batch reporter.
Electronic batch records
Auto-compiled from PLC tag history with audit trail and reviewer-by-exception flow.
Granulation golden batch
Overlay every batch on the historical golden, flag drift in real time.
Cleaning verification
CIP/SIP cycle proof from temperature & conductivity tags, no manual logbook.
Annex 11 compliance
RBAC, e-sign, audit trail, periodic review reports baked in.
Process to packaging.
Recipe-driven dosing, CIP/SIP verification, line OEE and SKU-level production reporting — across dairy, brewing, beverages, snacks and ready-meals.
Line OEE per SKU
Availability, performance and quality split, broken down by changeover and SKU.
Downtime reasoning
Every stop classified at the line — operator confirms a one-tap reason on the andon.
Recipe management
Recipes pushed to PLC with version control, approvals and rollback.
Energy per case
Live kWh / m³ / case with anomaly alerts when the line drifts.
Press shop to assembly.
Cycle-time analytics, andon escalation, weld & torque traceability per VIN. Works with both Tier-1 OEM stamping plants and component manufacturers.
Andon & escalation
Cell stops trigger tiered alerts; response SLAs tracked.
Cycle-time analytics
Bottleneck detection across stations with shift-on-shift comparison.
Robot health
Servo torque trends & ML anomaly to catch a failing axis before it stops the line.
Reactor batch & safety.
DCS integration, S88 batch model, alarm rationalisation aligned to ISA-18.2 and golden-batch overlays for repeatable yields.
Alarm rationalisation
Top-N nuisance alarms ranked, reviewed, suppressed — with audit trail.
Batch genealogy
Trace every product unit back through reactor charge, recipe and operator.
Yield deviation alerts
Real-time vs. golden batch with operator nudges before it's too late.
Kiln, mill, packing plant.
Energy per tonne, mill load optimisation, predictive maintenance on critical drives — and packing-plant traceability through to dispatch.
Specific energy
kWh / tonne live across kiln & mills with shift & SKU comparison.
Drive predictive maintenance
Vibration + current trends with ML alerts ahead of failure.
Packing & dispatch
Bag count, weight CV, truck loading time — one dashboard.
Terminal, pipeline, tank farm.
Flow computer integration, custody-transfer logging, leak & rate-of-change alarms, and a unified SCADA view across remote sites.
Tank farm overview
Live inventory across tanks with capacity forecasting.
Remote site SCADA
Edge gateway over cellular with store-and-forward when the link drops.